{"id":3479,"date":"2018-08-21T09:14:56","date_gmt":"2018-08-21T07:14:56","guid":{"rendered":"https:\/\/vibrotech-eng.com\/extractor-moldes-defectuosos-la-linea-moldeo-automatico\/"},"modified":"2023-05-05T11:49:24","modified_gmt":"2023-05-05T09:49:24","slug":"extractor-moldes-defectuosos-la-linea-moldeo-automatico","status":"publish","type":"page","link":"https:\/\/vibrotech-eng.com\/en\/extractor-moldes-defectuosos-la-linea-moldeo-automatico\/","title":{"rendered":"Faulty Molds Extractor of the Automatic Molding Line"},"content":{"rendered":"<section  class='av_textblock_section av-7rfg13-faa5382f6cb411d9bf74b9f4d5e23529 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h1 style=\"text-align: center;\">Faulty Molds Extractor of the Automatic Molding Line<\/h1>\n<\/div><\/section>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-5opbw7-27348483b6cb59ddfb46fae78ac5feee\">\n#top .hr.hr-invisible.av-5opbw7-27348483b6cb59ddfb46fae78ac5feee{\nheight:50px;\n}\n<\/style>\n<div  class='hr av-5opbw7-27348483b6cb59ddfb46fae78ac5feee hr-invisible  avia-builder-el-1  el_after_av_textblock  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div>\n<section  class='av_textblock_section av-ej1uf-b84a175e461b38ea36d3a7a8fe5e9f80 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>The mold extraction process right after the cooling line AMC and SBC is an essential process to separate properly defective pieces from the line before to the next processes in order not to mix defective parts with good parts in the later demolding processes (cooling drum or continuous shake out conveyors )\u00a0 following degating line and charge the pieces to the \u00a0shot blasting machine in a vertical molding line.<\/p>\n<p>The reasons \u00a0to separate \u00a0the molds\u00a0 can be for \u00a0different reasons:<\/p>\n<ul>\n<li>A failed composition of the metal in the molding machine.<\/li>\n<li>Tests that the customer wants to perform with different prototypes.<\/li>\n<li>Molds without metal<\/li>\n<\/ul>\n<p>These are some\u00a0 reasons why the system for extracting molds from the SBC is an optimal and clean system.<\/p>\n<p>This system \u00a0allows not to mix defective pieces with good ones in the cooling \u00a0drum. This way we avoid the work to separate them\u00a0 manually\u00a0 by human means which are generally unhealthy works due to the temperature of the metal and the sand.<\/p>\n<p>The system consists of a vibrating conveyor installed in a frame on which it moves by wheels on rails. Normally a pneumatic cylinder is used as an actuator for the displacement. The mold extractor is installed in line or at 90\u00ba of the reception of molds from the SBC, according to the lay out of the line, depending on the position of the vibrating machine that receives the molds in the normal working process.<\/p>\n<p>Once the extractor receives the order through generally a PLC to extract some \u00a0number of molds for the reasons mentioned above the extractor moves forward to the lower position between the SBC and the feeder which receive the molds in the normal process.. This way it extracts the defective molds from the line. Once these parts are removed the order is received again from the PLC to move forward to its original position and continue with the normal working process of the line.<\/p>\n<p>Also we can complete the installation with a \u00a0shake-out to receive the defective molds installed\u00a0 in line or in \u00a0perpendicular position ( depending on the layout of the installation ) in order to remove the sand from these parts and be driven to the next\u00a0 sand reclamation process.<\/p>\n<p>It is a clean system which replaces the traditional hydraulic push-out systems which produce \u00a0\u00a0large clumps of sand when the sand and metal fall down to the floor. This means that it takes unhealthy human resources to collect the sand and metal to the floor.<\/p>\n<\/div><\/section>\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='av_section_1'  class='avia-section av-6q9tj-c3669a418d96545c4e972cf2a20b4573 main_color avia-section-default avia-no-border-styling  avia-builder-el-3  el_after_av_textblock  avia-builder-el-last  avia-bg-style-scroll container_wrap sidebar_right'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small alpha units'><div class='post-entry post-entry-type-page post-entry-3479'><div class='entry-content-wrapper clearfix'>\n<div id='av-masonry-1' class='av-masonry av-kli4exkx-a8df29ccb207afe908528bf0e757199a noHover av-fixed-size av-large-gap av-hover-overlay- av-masonry-animation-active av-masonry-col-4 av-caption-always av-caption-style- av-masonry-gallery ' data-post_id=\"3479\"><div class=\"av-masonry-container isotope av-js-disabled\"><div class='av-masonry-entry isotope-item av-masonry-item-no-image '><\/div><a href=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2.jpg\" data-srcset=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2.jpg 1000w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2-300x185.jpg 300w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2-768x473.jpg 768w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2-705x434.jpg 705w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2-450x277.jpg 450w\" data-sizes=\"(max-width: 1000px) 100vw, 1000px\"  aria-label=\"image extractormoldes2\"  id='av-masonry-1-item-3491' data-av-masonry-item='3491' class='av-masonry-entry isotope-item post-3491 attachment type-attachment status-inherit hentry  av-masonry-item-with-image' title=\"extractormoldes2\" alt=\"\"    itemprop=\"thumbnailUrl\" ><div class='av-inner-masonry-sizer'><\/div><figure class='av-inner-masonry main_color'><div class=\"av-masonry-outerimage-container\"><div class='av-masonry-image-container' style=\"background-image: url(https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes2-705x434.jpg);\"  title=\"extractormoldes2\"  ><\/div><\/div><\/figure><\/a><!--end av-masonry entry--><a href=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/IMG_20220524_140215-min-1030x773.jpg\" data-srcset=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/IMG_20220524_140215-min-1030x773.jpg 1030w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/IMG_20220524_140215-min-300x225.jpg 300w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/IMG_20220524_140215-min-768x576.jpg 768w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/IMG_20220524_140215-min-1536x1152.jpg 1536w, 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title=\"IMG_20220524_140215-min\"  ><\/div><\/div><\/figure><\/a><!--end av-masonry entry--><a href=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2021\/02\/TRANSPORTADOR_RESONANCIA-e1614087327772.jpg\"  aria-label=\"image TRANSPORTADOR_RESONANCIA\"  id='av-masonry-1-item-4913' data-av-masonry-item='4913' class='av-masonry-entry isotope-item post-4913 attachment type-attachment status-inherit hentry  av-masonry-item-with-image' title=\"TRANSPORTADOR_RESONANCIA\" alt=\"\"    itemprop=\"thumbnailUrl\" ><div class='av-inner-masonry-sizer'><\/div><figure class='av-inner-masonry main_color'><div class=\"av-masonry-outerimage-container\"><div class='av-masonry-image-container' style=\"background-image: url(https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2021\/02\/TRANSPORTADOR_RESONANCIA-e1614087327772.jpg);\"  title=\"TRANSPORTADOR_RESONANCIA\"  ><\/div><\/div><\/figure><\/a><!--end av-masonry entry--><a 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https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/Imagen-de-WhatsApp-2023-02-06-a-las-16.59.23-min-705x705.jpg 705w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/Imagen-de-WhatsApp-2023-02-06-a-las-16.59.23-min.jpg 1224w\" data-sizes=\"(max-width: 1030px) 100vw, 1030px\"  aria-label=\"image Imagen de WhatsApp 2023-02-06 a las 16.59.23-min\"  id='av-masonry-1-item-9429' data-av-masonry-item='9429' class='av-masonry-entry isotope-item post-9429 attachment type-attachment status-inherit hentry  av-masonry-item-with-image' title=\"Imagen de WhatsApp 2023-02-06 a las 16.59.23-min\" alt=\"\"    itemprop=\"thumbnailUrl\" ><div class='av-inner-masonry-sizer'><\/div><figure class='av-inner-masonry main_color'><div class=\"av-masonry-outerimage-container\"><div class='av-masonry-image-container' style=\"background-image: url(https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2023\/04\/Imagen-de-WhatsApp-2023-02-06-a-las-16.59.23-min-705x705.jpg);\"  title=\"Imagen de WhatsApp 2023-02-06 a las 16.59.23-min\"  ><\/div><\/div><\/figure><\/a><!--end av-masonry entry--><a href=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes.jpg\" data-srcset=\"https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes.jpg 1000w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes-300x176.jpg 300w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes-768x452.jpg 768w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes-705x415.jpg 705w, https:\/\/vibrotech-eng.com\/wp-content\/uploads\/2018\/08\/extractormoldes-450x265.jpg 450w\" data-sizes=\"(max-width: 1000px) 100vw, 1000px\"  aria-label=\"image extractormoldes\"  id='av-masonry-1-item-3488' data-av-masonry-item='3488' class='av-masonry-entry isotope-item post-3488 attachment type-attachment status-inherit hentry  av-masonry-item-with-image' title=\"extractormoldes\" alt=\"\"    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